Customer Needs

A general machinery manufacturer planned to build an automated assembly line, integrating multiple equipment such as slotted nut grooving machines, oil throwing machines, and centrifugal line assembly lines to achieve integrated production from nut grooving, oil contamination cleaning to component assembly. The customer required coordinated linkage of all equipment on the production line with a consistent production cycle (≤ 15 seconds/unit) and intelligent management functions such as capacity statistics and fault alarms.

Solutions

Based on the customer's production line layout and process flow, Zheqiang Machinery provided an overall integration plan:

1. Equipment linkage design: Achieved signal intercommunication and action coordination between slotted nut grooving machines, oil throwing machines, and centrifugal line assembly lines through a PLC control system, ensuring seamless connection of each process and stable production cycle.
2. Intelligent upgrading: Added a central control system for the production line to real-time collect operational data of each equipment, generating capacity reports and fault early warning information to facilitate remote monitoring and management by the customer.
3. Customized layout optimization: Optimized equipment placement and material conveying paths according to the customer's workshop space dimensions, reducing floor space and improving workshop logistics efficiency.

Cooperation Achievements

1. Improved production efficiency: After the commissioning of the integrated production line, the product assembly cycle was shortened from 30 seconds/unit to 12 seconds/unit, increasing overall production efficiency by 60%.
2. More intelligent management: Through the central control system, the customer could real-time grasp the operational status of the production line, reducing fault response time by 50% and increasing equipment utilization rate to over 95%.
3. Realized flexible production: The production line could flexibly adjust capacity according to order demands, adapting to the production of multiple product types, helping the customer quickly respond to market changes and significantly enhancing their core competitiveness.

From high-precision customization for domestic auto parts enterprises to cross-border supply chain supporting for international building materials brands, and integrated production line integration for general machinery manufacturers, HOPORO Machinery has always centered on customer needs. With technological innovation, quality assurance, and high-quality services, it provides professional automated solutions for manufacturing enterprises worldwide. In the future, we will continue to deepen our expertise in the automation field and work hand in hand with more partners to create new value in intelligent manufacturing!